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原文:
In the company's headquarters, Shen Rong first give the author made a little science: "Now the world's all about low-carbon energy, this is a good tendency-oriented. However, the public seems to focus Control Valves
too much on the energy and transport energy on the family, such as We do advocate the power off so readily. In fact, the people of electricity consumption, only the total energy consumption of Chinese society as a whole 0.1% of greater significance is the reduction of energy conservation and saving behavior. speaking from the energy structure, consumption of energy is the largest industry (nearly 69%) and construction of property (nearly 29%). "Zheda core technology, energy consumption on the cover of this two" big brothers "of energy-saving task.
Such as iron and steel manufacturing in the world, so a sharp contrast: the best iron and steel enterprises in the domestic energy efficiency 30% -50%, while Nippon Steel of Japan's energy efficiency is as high as 90%. Is also large iron and steel manufacturing, iron and steel industry in China overall energy consumption is much higher than the world advanced level. Chinese companies this "hand", in manufacturing products, from the "fingers" in "missing" a lot of the same precious available energy, which is caused by China's industrial capacity and the advanced world counterparts who determines the course of important reason.
Forced by the pressure of energy saving, energy recovery iron and steel enterprises have been started, but still lagging behind compared to foreign technology. Zheda blast furnace iron and steel enterprises under heat and pressure energy recovery process, the fluid properties and process requirements, developed a set of intelligentCryogenic Valves
software, to address the stability of blast furnace top pressure high-precision control of process control and integration of energy recovery. All the technical core of the software is a mathematical model of fluid control. It is first of all can the flow of the pipe parameters (temperature, flow, pressure, speed), etc. IntelliSense. "The traditional perception technologies requires the temperature and pressure sensors for each part to complete the installation of a series of precise measurements. Because of high prices and operational complexity, and about the impact of technology, energy companies would rather not willing to do."
Zheda mathematical model of this group, only need to configure a small amount of low-cost sensors can quickly sense that all parameter values. Zhihou in data collection, they were all transported to the central computer of the fluid Kongzhi software Shang, artificial intelligence, according to the mathematical Mo Xing Hu Ji Shu accurateForged Steel Valves
calculation and forecast analysis Congerwancheng energy Hui Shou Wen Ding's control and process integration.
"Of course, this too is a system, while saving the need to ensure the stability of the steel production process, saving both synergistic effect." Shen Rong said in the first, to convince such a large company to try this technology is not easy. Such as Baosteel 4950m? Of a blast furnace to count, its annual revenue is more than 100 million, while the blast furnace waste heat recovery power of the average power despite the pressure to reach 2 million kilowatts a year savings for only the value of the stove about 7 million (assuming the grid by 5 cents a kilowatt basis). If for this 7%. Fraction of, delay the production process, the rich and powerful companies will not buy this account is. Practice shows that the stability of blast furnace technology, intelligent Zheda fluid control technology, the performance far exceeds the foreign advanced technology to realize energy saving and efficiency saving blast unity, in fact, the economic efficiency and reducing consumption may be farBellow Seal Valves
greater than the 7 million.
Technology can only be effective as evidence. Process-oriented industrial areas, Zhe Da's Zhihui Baosteel and other fluid technology successfully helped more than 100 steel enterprises in the blast furnace heat I Ya Energy Huishou the stability Kong Zhi, Leijiwancheng the application Xiangmu Jisuan by average power grid can Instrument Valves
provide about 48 GWh / year electricity section, according to residents of 400 kWh per person / year terms, the population of 12 million enough electricity for one year.
原文来自: http://www.techflash.com/seattle/2010/01/innovation_and_startups_ten_lessons_from_my_days_at_valve.html
Innovation and startups: Ten lessons from my days at Valve;是由 上海丰企阀门有限公司提供的阀门新闻,中文译文仅供参考,以下提供站内导航搜索:
中国安全阀网 安全阀产品 安全阀知识 安全阀厂商 安全阀博客 安全阀行业新闻
以下是参考译文:
译文:博士创业专攻冷门 低碳先驱解决阀门耗能问题
在公司总部,沈新荣先给笔者作了一个小科普:“现在全球都讲低碳节能,这是好调节阀
的趋势导向。但是,公众似乎把重点过多地放在了家庭节能和交通节能上,比如倡导大家做到随手关电源等。事实上,老百姓用电的能耗,仅占中国全社会总能量消耗的0.1%左右,减排的意义更在于管理节能与行为节能。而从能源结构讲,耗能大户是大工业(近69%)和建筑物业(近29%)。”哲达的核心技术,就覆盖了这两只耗能“大佬”的节能任务。
比如在世界钢铁制造领域,有这么一组鲜明的对比:国内最好的钢铁企业的能源截止阀
利用率在30%-50%,而日本新日铁的能量利用率竟然高达90%。同样是钢铁制造大户,中国钢铁行业综合能耗远高于世界先进水平。中国企业的这只“大手”,在制造产品的同时,从“指缝”里“漏掉”了大量同等珍贵的可利用能源,这是造成中国工业的产能和世界同行先进者差之千里的重要原因。
迫于节能减排的压力,钢铁企业纷纷上马能量回收装置,但是相比国外技术还有差距。哲达根据钢铁企业在高炉余热余压能量回收过程中,流体的特性和工艺的要求,研发出一套智能软件,以解决高炉顶压高精度稳定工艺控制与止回阀
能量回收控制的集成。这套软件所有技术的核心,是一个流体控制数学模型。它首先能对管道里的流动参数(温度、流量、压力、速度)等进行智能感知。“传统的感知技术,需要在温度、压力等每个环节安装一系列传感器来完成精准测量。因为价格高昂和操作繁复、并担心影响工艺,企业宁可耗能也不愿意做。”
哲达的这组数学模型,则只需要配置少量的低成本传感器,就能迅速地感应所有参数值。在数据采集之后,它们被全部输送到中央电脑的流体控制软件上,根据数学模型和人工智能技术实现精确计算和预测分析,从而完成水力控制阀
能量回收与工艺稳定的控制集成。
“当然,这得是一个系统节能的同时,必须确保钢铁生产工艺的稳定,同时具有增效降耗效应”。沈新荣说,刚开始,要说服这么大的企业尝试这项技术并不容易。比如宝钢4950m?的一台高炉来算,它的年营收是100个亿以上,而高炉余热余压回收发电的平均功率尽管达到了2万千瓦,一年能为这只炉子省下来的价值在7千万左右(假设并网发电按五毛钱一度电计算)。倘若为了这7%。的零头,耽搁了生产工艺,财大气粗的企业是不会买这笔账的。实践证明,哲达科技的高炉稳定性智能流体控制技术,性能远远超过国外先进技术,实现了高炉节能减排与安全阀
增效降耗的统一,其实增效降耗的经济效益可能远远大于7千万。
科技只能以效率为证。在面向流程工业领域,哲达的智慧闸阀
流体技术成功帮助宝钢等100多家钢铁企业实现了高炉余热余压能量回收的稳定性控制,累积完成的应用项目按平均功率并网发电计算,能提供约48亿度电/年的节电量,按照居民每人400度电/年来计算,这些电量够1200万人口使用一年。
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